1. Solution Overview
The integration of stamping robots and manipulators into home appliance manufacturing enables the automation of processes such as material handling, stamped part transfer, assembly, and sorting. These systems greatly improve production efficiency.
With high positioning accuracy—up to ±0.1 mm for robots and ±0.01 mm for some manipulators—these solutions ensure consistent dimensions and tolerances in stamped components.
2. Key Advantages
| Benefit | Highlights |
|---|---|
| Efficiency Boost | Supports continuous 24/7 operation with speeds up to 8–20 cycles per minute, increasing production output by 20–30%. |
| Enhanced Safety | Minimizes manual handling of heavy or high-temperature parts, significantly reducing injury risk. |
| Cost Reduction | Reduces labor costs by up to 70% and minimizes material waste through precise operations. |
| Flexible Manufacturing | Rapid product switching enabled by reprogrammable paths and tool quick-change capabilities. |
| Improved Quality Control | In-line detection systems can sort out defective parts and ensure product consistency. |
| Competitive Edge | Upgrades automation level and agility in manufacturing, helping companies stay competitive. |
1. Increased Efficiency: Stamping robots and manipulators automate repetitive tasks, such as material handling and part assembly, leading to higher production efficiency.
2. Improved Precision: These robots ensure precise positioning and handling of stamped parts, resulting in higher quality finished products with consistent dimensions and tolerances.
3. Enhanced Safety: By automating hazardous tasks, such as heavy lifting or working in high-temperature environments, these robots reduce the risk of workplace accidents and injuries.
4. Cost Reduction: Automation reduces labor costs associated with manual handling and assembly processes, leading to overall cost savings for home appliance manufacturers.
5. Flexible Production: Stamping robots and manipulators can be programmed to handle a variety of parts and adapt to changes in production requirements quickly, allowing for greater flexibility in manufacturing.
6. Optimized Workflow: Integrating robots into the production line streamlines workflow and minimizes downtime, leading to improved productivity and throughput.
7. Quality Control: These robots can perform tasks such as inspection and sorting to ensure that only high-quality parts are used in assembly, reducing defects and rework.
8. Competitive Advantage: Implementing advanced automation technologies like stamping robots and manipulators can give home appliance manufacturers a competitive edge by improving productivity, quality, and flexibility in production processes.
3. Main Products and Feature Highlights
Intelligent Joint Stamping Robot
Reach & Load Capacity: Arm spans from 1200 to 3100 mm, with loads ranging from 55 to 120 kg — ideal for components like washers, refrigerators, and air conditioners.
Accuracy & Durability: Gripping precision ±0.1 mm; up to 16 million cycles lifespan, with single failure interval of 6 million cycles.
Application Scenarios: Can be paired with hydraulic, mechanical, or pneumatic presses to handle flipping, waste removal, stacking, and more.
Intelligent Swing Arm Stamping Manipulator
Movement & Speed: Swing-arm design suits large sheet metal; speeds reach 8–20 cycles/min, with up to 800–1000 pieces/hour capacity.
Load Range: 3 kg to 20 kg, suitable for small panels to medium-sized parts like appliance doors.
High Precision: Gripping precision ±0.01 mm; arm rigidity up to HRC60±2; tested over 100,000 cycles without error; lifespan 8–10 years.
Compatibility: Adaptable to various press types, supports auto loading/unloading, point-to-point programming, and quick mold change.
Single-Machine Multi-Station Manipulator
Positioning Precision & Stroke Adjustability: Repetition accuracy ±0.2 mm; X-axis stroke 200–900 mm; adjustable Z-axis range supports parts of different heights.
Multiple End-Effectors: Compatible with vacuum suction, electromagnets, and clamps to match various stamped part shapes.
Control System: Equipped with Mitsubishi servo drives for smooth operation and user-friendly interfaces.
4. Process Flow
Material Preparation: Sheet materials are automatically fed by 3-in-1 feeders or material loading systems.
Stamping & Gripping: Jointed or swing-arm robots grab stamped parts and transfer them to downstream processes.
Inspection & Sorting: Detection modules on the end effectors inspect dimensions and automatically remove defective items.
Stacking & Packaging: Optional transfer robots stack and output parts, enabling a closed-loop production line.
5. System Integration & After-Sales Service
Fast Delivery Lead Time: Modular and standardized design enables deployment within 3 days after debugging.
Easy-to-Use Control Interface: Simple teaching operation — operators can learn the system after 1–2 guided sessions.
Reliable Brand Components: All major components are from reputable brands, with failure rate below 0.1% and lifespan of 8–10+ years.
Comprehensive Technical Support: Engineering design, live demos, staff training, and one-year warranty are provided to build long-term partnerships.
6. Application Value Highlights
Industry Pain Points: High labor costs, manual handling challenges, and frequent product changeovers.
Customized Solutions: Robot type and stroke (1200/1400/1600/2400/3100 mm) are tailored to your press type, product dimensions, and capacity needs.
Estimated ROI: Labor cost reduction of 50–70%, 20–30% production efficiency improvement, better quality control, and higher integration of production lines.
If you need technical drawings, equipment parameters, or on-site reference implementations, feel free to contact us for more information and a tailored solution.
